Vision Sensor with Built-in AI

IV3 series

Specs Vision Sensor with Built-in AI IV3 series

Compact model sensor amplifier

Model

IV3-G120

Image

Tools

Available modes

Standard mode / Sorting mode

Available Tool

Learning, Outline, Colour area *1, Area *2, Edge pixels, Colour average *1, Brightness average *2, Width, Diameter, Edge presence, Pitch, OCR,
Colour prohibit *1, Brightness prohibit, Position adjustment, High-speed position adjustment (1-axis edge/2-axis edge), Blob count

Number of tools

Total: 65 tools *3

Switch settings (programs)

128 programs (when using SD card) / 32 programs (when not using SD card)

Image history

Number of storable images

100 images *4

Save conditions

Selectable between NG only, NG and OK near threshold *5, and All *4

Image data transfer

Transfer destination

Selectable between SD card, FTP server, and SFTP server

Transfer format

Selectable between bmp, jpeg, iv3p, and txt, and file names can be modified

Transfer conditions

Selectable between NG only, NG and OK near threshold *5, and All

Analysis information

RUN display

Tools list (Judgement results, degree of similarity, or degree of similarity bar display) *6

RUN information

Switchable between OFF, histogram, processing time, count, and output monitor
Histogram: Histogram, degree of similarity (Max., Min., Ave.), Number of OKs, Number of NGs
Processing time: Processing time (latest, Max., Min., Ave.)
Count: Trigger numbers, Number of OKs, Number of NGs, Trigger errors
Output monitor: ON/OFF status by output *6

Other functions

Image capture function

Digital zoom (2×, 4×), HDR, High gain, Colour filter *1, White balance *1, Brightness correction, AI capture

Tool functions

Additional learning, Mask outline, Masking function, Colour extraction/exclusion *1,
Colour histogram function *1, Monochrome histogram function *2, Scaling function

Utilities

Failing sensor list, Failure hold, Test run, I/O monitor, Security settings (Two-factor password), Simulator *7, Additional FTP/SFTP Image Information, Multi-position adjustment,
Multi-master image registration, High-speed program switching, Auto program switching,
Auto setting backup/restore, Threshold changing in RUN

Indicators

PWR/ERR, OUT, TRIG, STATUS, LINK/ACT, SD

Input

Type

Switchable between non-voltage input and voltage input
For no-voltage input: ON voltage 2 V or lower, OFF current 0.1 mA or lower, ON current 2 mA (short circuit)
For voltage input: Maximum input rating 26.4 V, ON voltage 18 V or higher, OFF current 0.15 mA or lower, ON current 2 mA (for 24 V)

Number of inputs

8 (IN1 to IN8)

Function

IN1: External trigger, IN2 to IN8: Enable by assigning optional functions
Assignable functions: Program switching, Clear error, External master image registration, SD card save cancel

Output

Type

Photo MOS relay output, N.O./N.C. Switchable
Maximum rating 26.4 V 50 mA, residual voltage 1.5 V or less *8

Number of outputs

8 (OUT1 to OUT8)

Function

Enable by assigning the optional functions
Assignable functions: Total judgement (OK/NG), Run, Busy, Position adjustment result, Judgement result of each tool,
Result of the logical operation of each tool, Error, SD card error, Variety discrimination result, Master judgement result

Ethernet

Standard

1000BASE-T/100BASE-TX

Connector

RJ-45 8pin connector

Network function

FTP client, SFTP client

Interface compatibility

Built-in Ethernet

EtherNet/IP™, PROFINET *9, TCP/IP non-procedure communication

Communication unit

EtherCAT®, CC-Link, DeviceNet®, RS-232C, PROFIBUS *10

Expanded memory

SD card (SD/SDHC) *11

Ratings

Power voltage

24 VDC ±10% (including ripple)

Current consumption

2.2 A or less (including a communication unit, without the AI Lighting unit, and including the output load)
3.4 A or less (including a communication unit, with the AI Lighting unit, and including the output load)

Environmental resistance

Ambient temperature

0 to +50°C (No freezing) *12

Relative humidity

35 to 85%RH (No condensation)

Material

Main unit case: PC
I/O terminal block: PA
Ethernet connector: Copper alloy + Ni plating
Main unit rear DIN rail fixing tab: POM
Power connector: PA/POM
Sensor head connector: Zinc + Ni plating/PA
Main unit rear heat sink: Aluminium
Nameplate: PC

Weight

Approx. 300 g

*1 Colour type only.
*2 Monochrome type only.
*3 Tools can be installed by programs. This is the number of detection tools and position adjustment tools. Up to 64 detection tools can be set. The number of detection tools in Sorting mode are eight tools.
*4 Saves to the sensor amplifier’s internal memory. The images saved to the sensor amplifier can be backed up to a USB memory stick inserted into the control panel (IV3-CP50) or to the PC where the software for the IV3 Series (IV3-H1) is being used.
*5 Learning tool only.
*6 Can also be displayed on the control panel (IV3-CP50) or the software for the IV3 Series (IV3-H1).
*7 Usable on the software for the IV3 Series (IV3-H1).
*8 Make sure to keep a total of each output with 160 mA or less.
*9 Conformance Class B, Applicable protocol: LLDP, SNMP.
*10 When a communication unit (DL Series) is connected.
*11 Use only products recommended by KEYENCE.
*12 For situations where the operating ambient temperature will exceed 40°C, follow KEYENCE’s specified heat dissipation measures to ensure the case temperature does not exceed the rated maximum temperature (65°C). Check the instruction manual for more information.

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Compact model sensor head

Model

IV3-G500CA

IV3-G500MA

IV3-G600CA

IV3-G600MA

Image

Type

Standard

Wide view

Installed distance

50 mm or more *1

Field of view

Installed distance 50 mm: 22 (H) × 16 (V) mm
Installed distance 3000 mm: 1184 (H) × 888 (V) mm
(typical example)

Installed distance 50 mm: 51 (H) × 38 (V) mm
Installed distance 3000 mm: 2730 (H) × 2044 (V) mm
(typical example)

Image receiving element

Type

1/2.9 inch colour CMOS

1/2.9 inch monochrome CMOS

1/2.9 inch colour CMOS

1/2.9 inch monochrome CMOS

Number of pixels

1280 (H) × 960 (V)

Focus adjustment

Auto *2

Exposure time

12 μs to 9 ms

12 μs to 9 ms *6

12 μs to 9 ms

12 μs to 9 ms *6

Lights

Illumination

White LED

Infrared LED

White LED

Infrared LED

Lighting method

Pulse /continuous lighting is switchable.

Pulse lighting

Pulse /continuous lighting is switchable.

Pulse lighting

Indicators

2 (the same display details for both indicators)

Environmental resistance

Enclosure rating

IP67 *3

Ambient temperature

0 to +50°C (No freezing) *4

Relative humidity

35 to 85% RH (No condensation)

Vibration resistance

10 to 55 Hz; double amplitude 1.5 mm; 2 hours in each of the X, Y, and Z directions *5

Shock resistance

500 m/s2, 3 times in each of the 6 directions *5

Material

Main unit case: Zinc die-casting, Front cover: Acrylic, Operation indicator cover: TPU

Weight

Approx. 75 g (without the AI Lighting unit)
Approx. 225 g (with the AI Lighting unit)

*1 Removing the polarising filter is recommended when used at distances of 3 m or more.
*2 The focus position can be automatically adjusted at the time of installation. This function is deactivated during operation. A different focus position can be registered for each program.
*3 Except when the polarising filter (OP-88642/OP-88643/OP-88646/OP-88647) is mounted.
*4 For situations where the operating ambient temperature will exceed 40°C, follow KEYENCE’s specified heat dissipation measures to ensure the case temperature does not exceed the rated maximum temperature (65°C). Check the instruction manual for more information.
*5 Except when the dome attachment (IV2-GD05/IV2-GD10) is mounted.
*6 When the AI Lighting unit is mounted, the maximum exposure time is 6.25 ms.

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AI imaging illumination unit

Model

IV3-L4C

IV3-L4M

IV3-L5C

IV3-L5M

IV3-L6C

IV3-L6M

Image

Compatible sensor

IV3-400CA

IV3-400MA

IV3-500CA

IV3-500MA

IV3-600CA

IV3-600MA

Lights

Illumination

White LED

Infrared LED

White LED

Infrared LED

White LED

Infrared LED

Power supply

Power is supplied by the connected sensor

Environmental resistance

Enclosure rating

IP67 *1

Ambient temperature

0 to +50°C (No freezing)

Relative humidity

35 to 85%RH (No condensation)

Material

Case: Aluminium die-casting
Front cover: Acrylic

Weight

Approx. 195 g

*1 Applicable only when mounted to a compatible sensor. Except when the polarising filter (OP-88644/OP-88645/OP-88646/OP-88647) is mounted.

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AI imaging illumination unit

Model

IV3-LG5C

IV3-LG5M

IV3-LG6C

IV3-LG6M

Image

Compatible sensor

IV3-G500CA

IV3-G500MA

IV3-G600CA

IV3-G600MA

Lights

Illumination

White LED

Infrared LED

White LED

Infrared LED

Power supply

Power is supplied by the connected sensor

Environmental resistance

Enclosure rating

IP67 *1

Ambient temperature

0 to +50°C (No freezing)

Relative humidity

35 to 85%RH (No condensation)

Material

Unit case: Aluminium die-casting/PBT
Sensor head connector: Zinc + Ni plating/PA
Front cover: Acrylic
Cable: PVC, Ni plating, TPEE

Weight

Approx. 150 g

*1 Applicable only when mounted to a compatible sensor. Except when the polarising filter (OP-88644/OP-88645/OP-88646/OP-88647) is mounted.

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Smart camera

Model

IV3-400CA

IV3-400MA

IV3-500CA

IV3-500MA

IV3-600CA

IV3-600MA

Image

Type

Narrow view

Standard

Wide view

Installed distance

400 mm or more *1

50 mm or more *1

Tools

Available modes

Standard mode / Sorting mode

Available Tool

Learning, Outline, Colour area *2, Area *3, Edge pixels, Colour average *2, Brightness average *3, Width, Diameter, Edge presence, Pitch,
OCR, Colour prohibit *4, Brightness prohibit, Position adjustment, High-speed position adjustment (1-axis edge/2-axis edge), Blob count

Number of tools

Total: 65 tools *5

Field of view

Installed distance 400 mm : 58 (H) × 44 (V) mm to
Installed distance 3000 mm : 464 (H) × 348 (V) mm

Installed distance 50 mm : 22 (H) × 16 (V) mm to
Installed distance 3000 mm : 1184 (H) × 888 (V) mm

Installed distance 50 mm : 51 (H) × 38 (V) mm to
Installed distance 3000 mm : 2730 (H) × 2044 (V) mm

Switch settings (programs)

128 programs (when using SD card) / 32 programs (when not using SD card)

Image receiving element

Type

1/2.9 inch
colour CMOS

1/2.9 inch
monochrome CMOS

1/2.9 inch
colour CMOS

1/2.9 inch
monochrome CMOS

1/2.9 inch
colour CMOS

1/2.9 inch
monochrome CMOS

Number of pixels

1280 (H) × 960 (V)

Image history

Number of storable images

100 images *6

Save conditions

Selectable between NG only, NG and OK near threshold *7, and All *6

Focus adjustment

Auto *4

Image data transfer

Transfer destination

Selectable between SD card, FTP server and SFTP server

Transfer format

Selectable between bmp, jpeg, iv3p, and txt, and file names can be modified

Transfer conditions

Selectable between NG only, NG and OK near threshold *8, and All

Exposure time

12 μs to 10 ms

Analysis information

RUN display

Tools list (Judgement results, degree of similarity, or degree of similarity bar display) *8

RUN information

Switchable between OFF, histogram, processing time, count, and output monitor
Histogram: Histogram, degree of similarity (Max., Min., Ave.), Number of OKs, Number of NGs
Processing time: Processing time (latest, Max., Min., Ave.)
Count: Trigger numbers, Number of OKs, Number of NGs, Trigger errors, Strobe errors
Output monitor: ON/OFF status by output *8

Lights

Illumination

White LED

Infrared LED

White LED

Infrared LED

White LED

Infrared LED

Lighting method

Pulse lighting/ continuously lighting is switchable.

Pulse lighting

Pulse lighting/ continuously lighting is switchable.

Pulse lighting

Pulse lighting/ continuously lighting is switchable.

Pulse lighting

Other functions

Image capture function

Digital zoom (2×, 4×), HDR, High gain, Colour filter *2, White balance *2, Brightness correction, AI capture

Tool functions

Additional learning, Mask outline, Masking function, Colour extraction/exclusion *2, Colour histogram function *2,
Monochrome histogram function *3, Scaling function

Utilities

Failing sensor list, Failure hold, Test run, I/O monitor, Security settings (Two-factor password), Simulator *9, Additional FTP/SFTP Image Information,
Multi-position adjustment, Multi-master image registration, High-speed program switching, Auto program switching,
Auto setting backup/restore, Threshold changing in RUN

Indicators

OUT, TRIG, STATUS, LINK/ACT, SD

Input

Type

Switchable between non-voltage input and voltage input
For no-voltage input: ON voltage 2 V or lower, OFF current 0.1 mA or lower, ON current 2 mA (short circuit)
For voltage input: Maximum input rating 30 V, ON voltage 18 V or higher, OFF current 0.15 mA or lower, ON current 2 mA (for 24 V)

Number of inputs

6 ports, 3 ports are selectable as IN/OUT

Function

IN1: External trigger,
IN2, IN3, I/O1 to I/O3: Enable by assigning optional functions
Assignable functions: Program switching, Clear error, External master image registration, SD card save cancel

Output

Type

Photo MOS relay output, N.O./N.C. Switchable
Maximum rating 30 V 50 mA, residual voltage 1.5 V or less *10

Number of outputs

6 ports, 3 ports are selectable as IN/OUT

Function

Enable by assigning the optional functions
Assignable functions: Total judgement (OK/NG), Run, Busy, Position adjustment result, Judgement result of each tool,
Result of the logical operation of each tool, Error, SD card error, Variety discrimination result, Master judgement result

Power/I/O

Connector

M12 12 pin A code Male connector

PoE

PoE power Class 3/4/6 *11

Ethernet

Standard

1000BASE-T/100BASE-TX

Connector

M12 8 pin X code Female connector

Network function

FTP client, SFTP client

Interface compatibility

Built-in Ethernet

EtherNet/IP™, PROFINET *12, TCP/IP non-procedure communication

Expanded memory

microSD card (microSD/microSDHC) *13

Ratings

Power voltage

24 VDC +25%/-20% (including ripple) *14

Current consumption

3.3 A or less (without the AI Lighting unit, and including the output load)
1.8 A or less (AI Lighting unit, and including the output load) *15

Environmental resistance

Enclosure rating

IP67 *16

Ambient temperature

0 to +50°C (No freezing) *17

Relative humidity

35 to 85% RH (No condensation)

Vibration resistance

10 to 55 Hz; double amplitude 1.5 mm; 2 hours in each of the X, Y, and Z directions *18

Shock resistance

500 m/s2, 3 times in each of the 6 directions *18

Material

Main unit case: Aluminium die-casting/PBT/TPU
Indicator light cover: TPU
Ethernet connector: Aluminium die-casting/LCP
Front cover: Acrylic (hard coating)
Power connector: Aluminium die-casting/LCP
Nameplate: PET
Water proof cap for the Power connector: PC+ABS alloy
Water proof cap for the Ethernet connector: PC

Weight

Approx. 300 g (without the AI Lighting unit)
Approx. 495 g (with the AI Lighting unit)

*1 Removing the polarising filter is recommended when used at distances of 3 m or more.
*2 Colour type only.
*3 Monochrome type only.
*4 The focusing position can be automatically adjusted at the time of installation. Disabled during operation. The focusing position can be registered by programs.
*5 Tools can be installed by programs. This is the number of detection tools and position adjustment tools. Up to 64 detection tools can be set. The number of detection tools in Sorting mode are eight tools.
*6 Saves to the sensor’s internal memory. The images saved to the sensor can be backed up to a USB memory stick inserted into the control panel (IV3-CP50) or to the PC where the software for the IV3 Series (IV3-H1) is being used.
*7 Learning tool only.
*8 Can also be displayed on the control panel (IV3-CP50) or the software for the IV3 Series (IV3-H1).
*9 Usable on the software for the IV3 Series (IV3-H1).
*10 Make sure to keep a total of each output with 120 mA or less.
*11 For a PoE power supply device, IEEE802.3at power class 4 or higher is recommended when using the AI Lighting unit, and IEEE802.3bt power class 6 or higher is recommended when the AI Lighting unit is not used. When using PoE operation may be restricted due to power limitation.
*12 Conformance Class B, applicable protocol: LLDP, SNMP.
*13 Use only products recommended by KEYENCE.
*14 When using the OP-88656 (10 m), the power voltage is 24 V DC +25%/-10% (including ripple).
*15 The peak current is designed to be smaller if the AI Lighting unit is mounted. The peak current is greater if the AI Lighting unit is not mounted.
*16 Except when the polarising filter (OP-88640/OP-88641/OP-88644/OP-88645) is mounted.
*17 For situations where the operating ambient temperature will exceed 40°C, follow KEYENCE’s specified heat dissipation measures to ensure the case temperature does not exceed the rated maximum temperature (65°C). Check the instruction manual for more information.
*18 Except when the dome attachment (IV3-D10) is mounted.

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PC software

Model

IV3-H1

Image

Included software

For IV3 Series: IV3-Navigator, For IV2 Series: IV2-Navigator, For IV Series: IV-Navigator

System requirements

Interface

Equipped with the Ethernet (1000BASE-T) interface

OS

Windows 11 Home/Pro/Enterprise Windows 10 Home/Pro/Enterprise Windows 7 (SP1 or higher) Home Premium/Professional/Ultimate; either OS above needs to be pre-installed *1

Languages

English / Japanese / German / Chinese (Simplified) / Chinese (Traditional) /Korean / Italian / French / Spanish / Portuguese / Czech / Hungarian / Polish / Thai *2

Processor

Needs to be compliant with system requirements for OS.

Memory capacity

4 GB or more

Required capacity for installation

Monitor

Resolution: 1024 × 768 pixel or higher, Display: High Colour (16 bit) or higher

Operating conditions

.NET Framework 4.5.2 must be installed*3
Microsoft Visual C++ 2017 Redistributable Package must be installed.*3

*1 Windows 7/Windows 10: Supports 32-bit and 64-bit versions.
*2 When connected to the IV3 Series. When connected to the IV/IV2 Series, the supported languages are the same as the IV2-H1.
*3 If this software is not installed, it will be automatically installed when IV3-H1 is installed.

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Control panel

Model

IV3-CP50

Image

Display panel

5.7" TFT colour LCD
640 × 480 dot (VGA)

Backlight

Method

White LED

Duration

Approx. 50000 hours (25°C)

Touch panel

Method

Analogue resistive

Actuating force

0.8 N or lower

Languages

English / Japanese / German / Chinese (Simplified) / Chinese (Traditional) /Korean
/ Italian / French / Spanish / Portuguese / Czech / Hungarian / Polish / Thai *1

Indicators

PWR, SENSOR

Ethernet

Standard

100BASE-TX *2

Connector

M12 4 pin connector *2

Expanded memory

USB flash memory*3

Ratings

Power voltage

24 VDC ±10% (including ripple)

Current consumption

0.3 A or less

Environmental resistance

Enclosure rating

IP40

Ambient temperature

0 to +50°C (No freezing)

Relative humidity

35 to 85%RH (No condensation) *4

Drop resistance

1.3 m over the concrete (2 times each in the arbitrary direction)

Vibration resistance

10 to 55 Hz, 0.7 mm double amplitude, 2 hours each for X, Y, and Z axes

Material

Main unit case: PC
Power connector: brass + Ni coat
Ethernet connector: Zinc + Ni coat, PA
USB connector cover: EPDM
Pen holder: PC
Hook for adapter: POM
LED lamp cover: PC
Mounting adapter: PC
Stylus: POM

Weight

Control panel: Approx. 450 g
A mounted with the wall mounting adapter and the stylus: Approx. 485 g

*1 When connected to the IV3 Series. When connected to the IV/ IV2 Series, the supported languages are the same as the IV2-CP50.
*2 Especially for connecting to the IV3 Series, IV2 Series, and IV Series.
*3 Use a product recommended by KEYENCE.
*4 If the ambient temperature exceeds 40°C, use the sensor head in the absolute humidity of 40°C 85% RH or lower.

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